Educational guide
MIT Team Develops Portable Drug Production System
A new, portable production system is designed to manufacture a range of biopharmaceuticals on demand. The principal component of the microbioreactor is a plastic chip with microfluidic circuits (green), optical sensors (red and blue circles) for monitoring oxy
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A new, portable production system is designed to manufacture a range of biopharmaceuticals on demand. The principal component of the microbioreactor is a plastic chip with microfluidic circuits (green), optical sensors (red and blue circles) for monitoring oxygen and acidity, and a filter to retain the cells while the therapeutic protein is extracted (white circle). [MIT researchers]
In this way, the system could ultimately be carried onto the battlefield and used to produce treatments at the point of care. It could also be used to manufacture a vaccine to prevent a disease outbreak in a remote village, according to senior author Tim Lu, Ph.D., an associate professor of biological engineering and electrical engineering and computer science, and head of the Synthetic Biology Group at MIT's Research Laboratory of Electronics.
The system is based on a programmable strain of yeast, Pichia pastoris, which can be induced to express one of two therapeutic proteins when exposed to a particular chemical trigger. The researchers chose P. pastoris because it can grow to high densities on simple and inexpensive carbon sources and is able to express large amounts of protein.
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A liquid containing the desired chemical trigger is first fed into the reactor, to mix with the cells. Inside the reactor, the cell-and-chemical mixture is surrounded on three sides by polycarbonate; on the fourth side is a flexible and gas-permeable silicone rubber membrane. By pressurizing the gas above this membrane, the researchers are able to gently massage the liquid droplet to ensure its contents are fully mixed together.
“This makes sure that the one milliliter (of liquid) is homogeneous, and that is important because diffusion at these small scales, where there is no turbulence, takes a surprisingly long time,” says Dr. Ram, who was also a senior author of the paper.
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Although other research teams have previously attempted to build microbioreactors, these have not have not had the ability to retain the protein-producing cells while flushing out the liquid they are mixed with, according to Dr. Ram. “You want to keep the cells because they are your factory,” he says. “But you also want to rapidly change their chemical environment, in order to change the trigger for protein production.”
The researchers are now investigating the use of the system in combinatorial treatments, in which multiple therapeutics, such as antibodies, are used together. Combining multiple therapeutics in this way can be expensive if each requires its own production line, explains Dr. Lu.