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Complex Peptides Challenge Manufacturers

January 1, 2008 (Vol. 28, No. 1) Novel Molecules Require Improvements in Synthesis, Scale-up, and Purification Several presentations exploring issues related to the synthesis, scale-up, and purification of peptides designed for use as therapeutic agents were p

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January 1, 2008 (Vol. 28, No. 1)

Novel Molecules Require Improvements in Synthesis, Scale-up, and Purification

Several presentations exploring issues related to the synthesis, scale-up, and purification of peptides designed for use as therapeutic agents were presented at the “EuroTIDES” meeting held in December in Berlin. The conference also featured speakers addressing the challenges inherent to synthetic peptide production, the changing face of the peptides industry, and the growing emphasis on optimization and quality control in process development.

Zelos Therapeutics’ (www.zelostherapeutics.com) presented 12-month Phase II trial data on Ostabolin-C™, a drug designed to stimulate bone formation, at the conference. Treatment with Ostabolin, a cyclic form of parathyroid hormone, was associated with clinically relevant increases in lumbar spine bone mineral density among postmenopausal women with low bone mass.

Ostabolin-C is a cyclized 31 amino acid peptide. Unlike the bis-phosphonate compounds commonly used to prevent osteoporosis such as Merck & Co.’s Fosamax, which inhibit bone resorption and slow bone loss, Ostabolin-C increases bone formation and is intended for use as a therapeutic agent in patients with moderate-to-severe osteoporosis, reported Paul Morley, Ph.D., CSO and cofounder of Zelos.

The lactam bridge that gives the compound its cyclic structure precludes synthesis of the peptide using recombinant technology. Zelos produces Ostabolin using solid-phase chemistry, which can be done cost effectively because of the high potency of the drug, noted Dr. Morely. It is active at doses ranging from 10 to 45 µg/day.

Peptide drugs in development are getting more complex, with more modifications and more unnatural amino acids. They are also increasingly being linked to carrier molecules to enhance their pharmacokinetic properties and drug-delivery options. Liquid- and solid-phase synthesis methods as well as hybrid processes, which exploit the beneficial properties of each method (peptide fragments are produced on a solid support and then combined into the full-length peptide in solution), all continue to be embraced by peptide producers.

Recombinant methods of peptide production continue to evolve as companies strive to improve titers, to explore multicopy gene constructs and novel expression systems, and to focus on optimizing and automating downstream purification.

The increasing complexity of the compounds is only one challenge for the peptide industry. Oleg Werbitzky, Ph.D, head of R&D, peptides, and oligonucleotides, at Lonza (www.lonza.com), identifies several others: increasing emphasis on improving product quality and process control combined with a need to move toward more robust, cost-effective, and environmentally friendly synthesis and purification strategies as well as demand for a greater scale of production as the range of therapeutic targets broadens.

All of these market pressures and internal demands are helping to drive the development and adoption of new synthetic, downstream purification, and analytical strategies and to push process design and optimization efforts to the forefront.

All of this activity, however, and the incremental changes in theory and practice are taking place in an uncertain regulatory environment. Unlike organic small molecule production, no clear regulatory guidance exists to help peptide manufacturers develop or modify chemical, analytical, and separation processes to improve peptide quality and simplify the regulatory review process.

Without defined regulatory guidance, “Peptides now fall somewhere in between small molecules and biologicals,” said Paul Little, Ph.D., senior chemist at 7TM Pharma (www.7tm.com). “There is no safety net for being able to point to a guidance document and determine what test to do at what step, yet there is still the possibility to take a peptide drug to market along a smooth regulatory path.”

This can be done by providing appropriate scientific justification and taking advantage of the opportunity to speak to the regulatory agencies throughout product and process development. “There is a rumor that regulatory guidance for peptides will be coming out soon,” added Dr. Little.

Top-Down Process Development

Each synthetic strategy for manufacturing peptides has its own set of advantages and limitations. Liquid-phase synthesis remains important for shorter peptides and for lower-volume and higher-value products. This approach suffers from the need to isolate and analyze a large number of intermediate products. Process development and maximizing operational efficiencies can be laborious. Solid-phase and recombinant processes are more easily scalable. Fermentation- and cell culture-based processes, in general, offer the least environmental impact.

Combination approaches that rely on both recombinant and chemical synthesis steps can help overcome one of the limitations of recombinant technology when it comes to producing peptides containing unnatural amino acid sequences.

The industry is making substantial strides in the area of analytics, applying emerging chromatographic techniques and mass spectrometry, observed Dr. Werbitzky. Also, a changing mindset is emerging within the regulatory bodies on both sides of the Atlantic. For example, the FDA is encouraging quality by design concepts in which “quality should be an intrinsic part of the process, not just demonstrated in the product,” said Dr. Werbitzky.

A good example of next-generation peptide synthesis and process optimization are the efforts under way at Trimeris (www.trimeris.com) to develop a fusion inhibitor with superior durability and pharmacokinetic properties compared to the company’s T-20 (enfuvirtide, Fuzeon) HIV fusion inhibitor now on the market. T-20 requires twice-a-day injections, but its acceptance by patients and physicians has been slowed by inconvenience and potential for injection-site reactions.

TRI-1144, a second-generation HIV fusion inhibitor, was engineered to form a stable helical structure, which gives it a longer half-life and stronger barrier against the development of resistance.

As with T-20, TRI-1144 is produced by solid-phase synthesis of peptide fragments, which are assembled into the full-length peptide in solution and then deprotected and purified. The synthetic process for TRI-1144 essentially mirrors that of T-20; however, during the global side chain deprotection step of T-20 synthesis, performed in a trifluoroacetic acid-based solution, Trimeris discovered two new impurities. These appeared in all batches synthesized, although their quantities varied depending on the deprotection conditions.

Trimeris attributes the impurities to side chain protecting groups and used chemical, enzymatic, and spectroscopic techniques to determine that they arise as a result of tryptophan alkylation by a derivative from the pentamethyl dihydrobenzofuran (pbf) protecting group.

“Impurity analysis is the essential part of process development and optimization, with the goal being to block the path to impurity formation and favor the path to product,” explained Huyi Zhang, Ph.D., a research investigator in process R&D at Trimeris.

Using a design of experiments approach, Trimeris assessed the various process conditions that might affect impurity levels such as the choice of reagents and the duration or temperature of a reaction and determined which combination of conditions was optimal for inhibiting impurities.

Dr. Zhang and colleagues observed that chemical rearrangements of the pbf protection group that take place during deprotection change the structure of some of the peptides formed. Initially, these impurities accounted for up to 15% of the peptides formed. After the implementation of DoE and process optimization, the two by-products comprised

Separation and Purification Issues

The length, modified amino acid composition, and 3-D conformational structures of some peptides in development present challenges for separation and purification downstream. Merck KGaA (www.merck.de) is working to improve separation efficiencies achieved with silica gel and polymer-based chromatography.

By experimenting with and refining the selectivity of separation conditions, companies can more reliably and efficiently separate impurities such as N-1 sequences, which tend to occur with greater frequency as the length of the peptide increases.

Designing separations based on selective properties other than hydrophobicity can introduce a new dimension that could help distinguish between closely related molecules. The presence of stereoisomers and the possibility of racemization during coupling also complicate production of longer peptides and require innovative purification strategies.

Michael Schulte, Ph.D., director of performance and life science chemicals/ R&D/life science solutions at Merck, used the multicolumn solvent gradient process (MCSGP) as an example of a recently developed separation technique that improves the cost effectiveness and efficiency of separating mixtures of complex drug molecules in a feedstream.

“Simulated moving bed chromatography has been scaled up within the last 10 years in the pharmaceutical industry to 1,500 tons of drug enantiomers a year produced by several systems,” says Dr. Schulte. “And the same success story might be possible for the MCSGP technology in the field of peptide and protein separation.

Toward Peptide Therapeutics

AplaGen (www.aplagen.com) employs several tools to synthesize its cytokine-mimetic peptide HemoMer®, a synthetic erythropoietin (EPO) mimetic that is the company’s flagship product in development. Natural EPO, which is produced in the kidney, stimulates red blood cell production; recombinant EPO is commercially available for the treatment of anemia.

AplaGen’s technologies include correctly folded peptide synthesis, which ensures that large peptides fold correctly and form the appropriate, biologically active, tertiary structure, as well as AGOX technology, which is used to form disulfide bridges that stabilize the peptide.

The company also uses microwave-assisted peptide synthesis to accelerate amino acid coupling and introduces structural elements called helical constraints.

AplaGen developed a carrier technology based on hydroxyethyl starch (HES) for its cytokine-mimetics.

HES, a semisynthetic polymer sometimes used as a plasma expander, increases the stability and half-life of the peptide in the bloodstream. Unlike PEG, HES is biodegradable and is broken down by amylases in the body.

By controlling the amount of hydroxyethylation, AplaGen can tailor the biodegradability and pharmacokinetic properties of the carrier. Multiple drug molecules can bind to a single HES carrier, yielding a supravalent compound.

“This supravalency results in increased efficacy,” said Marco Emgenbroich, Ph.D., head of supportive organic chemistry at AlphaGen. EPO receptors tend to be clustered on the cell surface in the bone marrow, and the ability of the HES carrier to deliver high concentrations of drug to these receptors may enhance drug binding and activity, noted Dr. Emgenbroich.

Synthetic peptide production, especially at industrial scale, continues to evolve as companies tackle the challenges presented by increasingly complex peptides in development. There is a clear focus on optimizing chemical synthesis and downstream separation processes that build in concepts and strategies drawn from the trend toward integration of quality by design and design of experiments methodologies early on in process development.

The emergence of innovative hybrid synthesis approaches, purification techniques, and drug delivery methods share the dual goal of reducing production costs and streamlining the path to regulatory approval and commercialization.

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Related questions

01How do these peptides act?

These peptides, like the parent compound AC253, acted as antagonists at the AMY receptor. They were also resistant to protein breakdown, and crossed the blood-brain barrier easily when injected into the abdominal cavity, to localize in the hippocampus, which is crucial in memory. These peptides protected the brain against beta-amyloid injury, and normalized the AD-associated impairment of the memory-associated long-term potentiation of nerve impulses in the hippocampus. They improved memory testing results, and reduced the level of inflammation in the brain. These effects appear to be mediated via the blockade of AMY receptors. For instance, inhibition of microglial AMY receptors reduce the activation of the inflammasome NLRP3. This reduces the secretion of inflammatory chemicals in the surrounding brain tissue, which offers another mechanism for lower amyloid production. In addition, these peptides increase the rate of outflow of amyloid beta from the brain, which also contributes to a lower level of amyloid after treatment. These marked changes all occurred within a relatively short span of treatment. A very important additional finding was that treatment with these peptides brought about improvement in mice which were showing signs of well-established AD in the brain as well as in their behavior. This is unique in that most therapies fail to affect the progress of AD once it has begun to manifest clinically. Peptides also have fewer off-target effects. Small molecules are easy to administer, inexpensive to make and cross the blood-brain barrier more rapidly. For this reason, the team resorted to computational tools and artificial intelligence to come up with a new small molecular drug based on these peptides. This can be taken orally, and is similar in size and structure to the medications used for medical conditions like high blood pressure. An optimized version is being developed to enable human trials to be conducted. The work so far has taken about two decades, building step upon painstaking step to come up with the right solution. However, says Jhamandas, “Occasionally you come across a discovery that has the potential to change the game in a very fundamental way, like hitting a home run, and I'm very excited that we are really on to something here.” Short amylin receptor antagonist peptides improve memory deficits in Alzheimer’s disease mouse model. Rania Soudy, Ryoichi Kimura, Aarti Patel, Wen Fu, Kamaljit Kaur, David Westaway, Jing Yang & Jack Jhamandas. Scientific Reports, volume 9, Article number: 10942 (2019). https://doi.org/10.1038/s41598-019-47255-9. https://www.nature.com/articles/s41598-019-47255-9

Source: www.news-medical.net ↗
02What is the concept of the immune self, and how has it evolved over the decades?

Adaptive immunity is the ability of specific lymphocytes to differentiate between self and non-self (foreign) antigens and defend the body by selectively destroying non-self-peptides. This concept is possibly the most crucial factor in several immunological medical domains and is increasingly being explored across cancer immunotherapy, vaccine design, pathogen identification, and autoimmune disorders (including allergies). A growing body of literature elucidates the importance of peptides, short amino acid chains linked via peptide bonds, in providing the adaptive immune system with the information required to effectively distinguish between self and non-self particles. This has resulted in the proposal of the ‘immune self’ concept, which postulates that self-similarity is a fundamental determinant of immune recognition. First introduced by Frank MacFarlane Burnet in 1949, the immune self-concept and its sister, the self-nonself theory, have substantially evolved over the decades. Initially driven by observations from Medawar’s early transplantation experiments, Nils K. Jerne (1974; eigen-behavior theory), Polly Matzinger (1994; danger theory), and most recently, evidence from research conducted independently by Waldmann, Mitchison, and Janeway has refined the immune self-concept from ‘all body elements are self, and foreign elements are non-self’ to the most recent ‘infectious non-self (foreign and usually harmful) versus noninfectious self (safe) elements.’

Source: www.news-medical.net ↗
03What are functional peptides?

Conventional pharmacological studies on spices have traditionally focused on secondary metabolites like polyphenols, alkaloids, and terpenes. More recently, food science research has also examined spice proteins and their enzymatic hydrolysates, using proteomic methods such as liquid chromatography–tandem mass spectrometry (LC-MS/MS) to identify short bioactive peptide sequences released from larger precursor proteins.6 Once released during food processing, fermentation, or gastrointestinal digestion, these functional peptides can act as metabolic regulators, antimicrobials, or antioxidants.1 Functional peptides refer to specific protein fragments that, once released from their parent proteins, exert biological activities.1,2 In the context of foods, these activities are most often demonstrated using in vitro biochemical or cell-based assays, and their physiological relevance depends on bioavailability and dose.2 Unlike intact proteins, which can have the potential to be allergenic or difficult to absorb due to their complex tertiary structures, functional peptides may exhibit improved bioaccessibility, and some small peptides can cross the intestinal epithelial barrier via peptide transport systems. However, absorption efficiency varies substantially by peptide sequence and digestive conditions.6 Nutriomics and mechanistic investigations have established that the bioactivity of a peptide is dictated by its physicochemical properties, particularly its amino acid composition, molecular weight, and net charge. For example, the presence of hydrophobic amino acids like proline, leucine, and valine often correlates with high antioxidant and enzyme-inhibitory activity.2,3 Smaller peptides, typically those less than three kilodaltons (kDa) in size, exhibit greater stability against proteolytic degradation in the gastrointestinal tract.3 Moreover, cationic peptides are particularly effective as antimicrobial agents through their electrostatic interactions with bacterial membranes.3

Source: www.news-medical.net ↗
04What roles does the system play?

The endogenous opioids and their receptors are widely distributed throughout the central and peripheral nervous systems, particularly the parts of these systems that regulate pain, emotion, reward, stress responses, motivation, drug addiction, and autonomic control. The differential expression and location of the various receptor subtypes across different neurons account for the wide range of opioid-related behaviors. The activation of µ-opioid receptors is mainly known for playing a role in pain relief. Still, research has also indicated it may be involved in behaviors related to survival, such as appetite and reproduction. The activity of µ-opioid receptors is also known to play a critical role in responses to social stimuli by modulating responses to social rejection or social acceptance, for example. Activation of the δ-opioid receptors and κ-opioid receptors is also known to be involved in pain modulation. Also, studies have shown that NOP activation is involved in pain mechanisms and several behaviors related to psychological stress. Alterations in the endogenous opioid system are suspected to be involved in Parkinson's disease, seizures, neuroprotective mechanisms, and depression.

Source: www.news-medical.net ↗
05A peptide identified in a fungus found in northern European pine forests possesses as much power as penicillin as well as vancomycin, according to an international team of researchers.

Reporting in the October 13 issue of Nature, a team from Denmark-based biotech company Novozymes, and researchers from Georgetown University Medical Center and the David Geffen School of Medicine at UCLA, say they have isolated "plectasin," the first defensin ever found in fungi. The research was performed at Novozymes laboratories in Denmark. Defensins are peptides, miniature protein molecules that are produced by a wide range of animals to protect themselves against infection. Humans have defensins in their white blood cells and in their skin, for example, but it is believed that this new fungal defensin, plectasin, is more potent and targets certain bacteria more specifically. Indeed, when plectasin was tested in the laboratory and in animals, it proved to be highly effective against the bacteria Streptococcus pneumoniae, and Streptococcus pyogenes, including strains that are now resistant to conventional antibiotics. These bacteria are responsible for such diseases as meningitis, community-acquired pneumonia, strep throat, life-threatening sepsis, and flesh destroying skin infections. The discovery of plectasin has implications for the development of defensins as a treatment against many common, and deadly, infections, and may initiate a new era of antibiotic discovery and development, said study co-author Michael Zasloff, M.D., Ph.D., Professor in the Departments of Surgery and Pediatrics at Georgetown University Medical Center. Zasloff says that the field of antibiotic development has not changed much since 1929 when Alexander Fleming realized that the fungal "bread mold" Penicillium, which had landed by chance in a Petri dish produced a substance that eliminated colonies of staphylococcal bacteria. "Most antibiotics used by humans are produced by fungi and certain soil bacteria," he said. "Using our existing tools of discovery, we have failed to uncover any new classes of antibiotics from these sources over the past decade. However, by utilizing a new genetic approach that allowed the team to discover plectasin, we now know that a whole class of antibiotics has been overlooked." "This finding (plectasin), and the existence of about 200,000 additional species of fungi, opens up a vast universe to explore for novel peptide antibiotics," said co-author Robert Lehrer, M.D., Distinguished Professor of Medicine at the David Geffen School of Medicine at UCLA. Plectasin, if proven safe and effective in humans, could be on the market by 2012, said Lehrer. Zasloff and Lehrer are known internationally as experts in antimicrobial peptides - the class of antibiotics that plectasin falls within - and in this study they collaborated with Novozymes, a Danish biotech company that led the research. Zasloff and Lehrer are the only two scientists from U.S. universities on the team of 20 researchers who co-authored the research paper. All life forms have to defend themselves against microbial invaders - bacteria, fungi, viruses - and to do this, they produce antimicrobial defensin peptides. In humans, defensins are made by specific white blood cells and immune cells that later engulf foreign invaders, and by the skin and mucous membranes, in order to kill microbes before they invade protective barriers. Researchers believe that fungi have a similar system of defense, especially since these plant-like organisms live off rotting matter, said Zasloff. "They must compete with other organisms, like bacteria and viruses, which also want to consume the same meal. In addition, they need to defend themselves from being eaten by the microbes which surround them." But he said no one had been able to find defensins in fungi using traditional research techniques, which involved growing fungi in liquid cultures and then testing the culture to see if it contained any antibiotic molecule. The research team instead used the latest genetic science to search for the defensins they thought fungi must have. Selecting the Pseudoplectania nigrella species of fungus may have been serendipitous, Lehrer said, but the Novozymes team used state-of-the-art biotechnology to intercept ,and interpret its genetic messages and exhibited tremendous skill in producing plectasin efficiently, economically, and in large amounts." "I started working on antimicrobial peptides over three decades ago, said Lehrer, and my laboratory first described human defensins in 1985. So, the discovery of plectasin makes me feel like a grandfather." Further examination revealed that this defensin, plectasin, resembles defensins found in spiders, scorpions, dragonflies and mussels - thus suggesting that the defensins found in insects, molluscs and fungi arose from a common ancestral gene, the researchers say. Based on this information, the scientists now believe that defensins appeared in living things more than a billion years ago. The investigators then turned to the National Center for Antimicrobials and Infection Control, the Danish equivalent of the U.S. Centers for Disease Control, to test plectasin in the laboratory for antimicrobial activity against a broad spectrum of bacteria. It showed potent activity against several species of Gram-positive bacteria, and was especially active against S. pneumoniae (the leading cause of pneumonia), including all known clinical strains and those that are now resistant to conventional antibiotics. "That is important because increasing bacterial resistance to conventional antibiotics threatens the future of many antibiotics in current use," Zasloff said. "In mouse studies, plectasin showed extremely low toxicity, and was as effective as vancomycin and penicillin in curing the animals of experimental peritonitis (inflammation of the lining of the abdominal cavity, which can be deadly) and pneumonia caused by S. pneumoniae, the researchers report. "Although the precise mechanism by which plectasin exerts its antimicrobial activity is still under investigation, it may work by a mechanism that is very different from traditional antibiotics, Zasloff said. "As a group, defensins exhibit activity against many types of bacteria, fungi, protozoa, and even viruses. It is entirely possible that fungal defensins will be discovered that could be developed against all of these human pathogens," Zasloff added.

Source: www.news-medical.net ↗
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Longevity, Performance & Obesity Research

A research peptide formulation developed to investigate metabolic regulation, mitochondrial function, and nutrient-sensing pathways.

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